Induction Sealing Machines
Get It Sealed by Sigma CapSeaL
Sigma CapSeal is a leading manufacturer of induction sealers. We are a brand of Electronics Devices Worldwide Pvt. Ltd, India, which started its operations with design and production of high frequency Di-electric preheaters in 1974. Our company ventured into induction cap sealing by designing the first 5 KW induction cap sealing machine for P&G (Vicks) in 1989.
With over 50+ years of experience across domestic and international markets, we have established ourselves as a leading provider of induction sealing solutions for healthcare industries, pharmaceutical, food & beverages, petro-chemicals, agro-chemicals, confectionary and various other packaging industries.
We craft solutions that accelerate the need of consumer goods. Research and development is our niche. We drive our products in the market with the help of our 350 trained workers and with their expertise. We export our specially designed induction cap sealers to over 85 countries. Our induction sealer is best known for its durability and best in the market.
At Sigma Capseal, we strive to craft the best heat induction sealers with top-notch design and manufacturing process. The machines create hermetic sealing (air-tight) which shields the content from being damaged or leakage. The induction sealing also provide tamper resistance.
Watch Our Simple And Effective the Sealing Process Is with Sigma CapSeal’s Induction Cap Sealing Machines
There is a wide range of heat induction sealer machines that the company manufactures. There is hand-held or manual induction sealing machine, semi-automatic induction cap sealing machine and as well as heavy-duty inline automatic induction cap sealer. In fact, we can customize induction sealing machine as per the requirements of businesses.
Induction sealers are suitable for all the containers such as:
- 1. HDPE Bottles
- 2. HDPE Jars
- 3. LDPE Bottles
- 4. PET Bottles
- 5. PolyPropylene (PP) Jars
- 6. PolyPropylene (PP) Bottles
- 7. Glass Bottles (Plastic cap is mandatory)
- Important Point
People often get confused that induction sealer, induction sealing machine, induction wad sealing machine, induction bottle cap sealer and induction foil sealing machine etc are different machines, but these are the same terms or synonyms.
So! Don’t get confused, we are here to help you.
Our Induction Cap Sealers
Our R&D team has extensive
experience handling both simple
and complex projects,
successfully designing and
delivering sealing heads that
have sealed millions of products
daily. We specialize in various
types of caps/closures, including
CRC, Flat, Spout, Dispensing,
Round, Oval, Square, Triangular,
and Handle designs.
Manual Induction Sealer
This is a manual induction sealer machine for cap sealing with a capacity to seal 4 to 6 caps/minute. This is usually suitable for laboratory use and can seal caps measuring from 20mm to 120mm in diameter. It is a small, portable and easy to carry, but robust machine that one can operate round the clock and on a table.
- No.
- Features
- Specifications
1
Portable
Cap Size : 20 to 120mm
2
Digital Soft Touch Membranes
Sealing Capacity : 4 – 6 bottles/min
3
Control Panel
Net Weight : 8 Kgs / 18 lbs
4
Digital Up and Down Timer
Input : 230 V AC ± 10%, Single Phase, 60/50 Hz
5
User-Friendly
Dimensions : 13″ (W) X 20″ (D) X 6″ (H)
6
Continuous Operation – 24/7
7
Fast, Easy Set-up
Truly Semi-Automatic Induction Sealer
Sigma pro is a semi-automatic induction sealing machine designed exclusively for small production lines, laboratory use or batch production. It is compact, hence portable. Because of its smaller size, it can be operated with ease.
- No.
- Features
- Specifications
1
Portable
Sealing Capacity : 15 – 20 bottles/min
2
Digital Soft Touch Membranes
Input : 230 V AC ± 10%, Single Phase, 50/60 Hz
3
Control Panel
Average Power : 500 W
4
Digital Up and Down Timer
Net Weight : 15 Kgs / 33 lbs
5
User-Friendly
Sealing Capacity : 15 – 20 bottles/min
6
Continuous Operation – 24/7
7
Fast, Easy Set-up
Online Induction Sealer
It is an automatic induction foil sealing machine. This is our 1st automatic inline cap sealer for the packaging industries.
- No.
- Features
- Specifications
1
Easy to Move
Cap Size : 20mm-85mm
2
Saves Power
Max. Line Speed: 25 feet/min
3
Safety / Protection Alarms
Input : 230V AC ±10%, Single Phase, 50/60 Hz
4
In-Built Microprocessor Control
5
Universal Sealing Head
6
Digital Soft Touch Membranes
7
Versatile
New Generation Induction Sealer
This is waterless inline heat induction sealer. It is known for its hassle free and trustworthy performance. Different industries have opted for this induction cap sealing machine for its high-end technology for a number of caps which comes in different shapes and sizes.
New Generation Induction Sealer
Sigma II Neo is an Air-Cooled inline induction sealing machine.You can choose from a standard flat sealing head, tunnel sealing head or customized sealing head for any cap inclusive of CRC caps, Dome caps, Sports caps (spout caps), Snap-On caps etc. the in-built casters provide added mobility to be moved from one line to another.
New Generation Induction Sealer
It is our 1st Touch Screen induction sealer. Ease of operation, reliable performance and high speed (80 feet/min output) is what makes this automatic induction sealer most preferred by production managers and packaging engineers.
New Generation Induction Sealer
Our latest innovation in automatic induction sealing machine. This induction sealer is USFDA CFR Title 21 compliant. US food and drug administration requires for pharmaceutical industries to keep log of electronic records and electronic signatures (ERES).
- No.
- Features
1
Electronic Data Storage
2
Password Security
3
Report Generation
4
System Data Back-up
5
User Management System & Privileges
6
Audit Trial
Caps travel from the cap feeder to the cap inspection unit, where two vision system cameras inspect both the inside and outside of the plastic caps for quality and integrity.
Capless Induction Sealing is a highly efficient sealing process which provides better control over the sealing technology. Here Induction field is precisely targeted at the area where the seal is required which results in energy saving. This sealing process is safe than conventional sealing as no hot surface is involved.
Client Testimonials: Proven Performance Across the Globe
What Is Induction Sealing
- It is a process of hermetic sealing of containers with heat-sealable foil laminate closures. The uniqueness of the process lies in its complete non-contact heating and sealing process. The closure is usually made up of a number of layers which includes pulpboard, wax, aluminium foil and a layer of polymer. The layer of polymer is usually compatible with the material of the container. The polymer is chosen in such a way that the induction sealer can seal the lip of the container with it in a completely hermetic way.
- During the sealing process an electromagnetic current is induced into the foil, which results in heating. This heat melts the wax layer. The wax is then absorbed by the pulpboard which in turn releases the polymer foil. As a result, the polymer foil melts and seals the lip of the container hermetically.
What are The Benefits of Induction Sealing ?
- Safety is priority. And with induction sealing, we make sure the content is safe and secure. Whether it is medicine, delicious beverages or tasty food, we are here to secure it all. Induction sealing is a crucial part of a product.
- In package designing, it is one of the most important part. Induction sealing machine is used to secure the bottle’s content from tampering, leakage, prolonged freshness, longer shelf-life and theft proof.
Deters pilferage: You cannot tamper with the seal since it leaves evidence of tampering. So, it can deter pilferage.
Prevents leakage: Since it results in a hermetic seal, there is no leakage. This can help businesses enhance their profits.
Increases Shelf life: Since the product does not come in contact with air, it can retain its freshness for a long time.
Assures the end user: There is a notion of assurance in this since customers know that they can get fresh product even if it is lying on the shelves for months. A sealed product is usually perceived to be hygienic and safe for consumption.
The value of the product depends upon the above factors. When it comes to high quality, cost-efficiency and customer service, Sigma Capseal makes the best induction cap sealing machine.
What are Induction Liners Or Wads?
- Induction liners (wad) are cap sealers which prevents from leaks, tampering and extension of shelf life. It also secures toxic fluids like automotive fluids and many other liquid content from leaking. It is also known as heat seal liners.
- It is made of three layers- a heat seal, a foil middle and a backing piece. Users have to break through or remove the seal to use the product. The liner attachment process is either done manually or by automated sealing unit. The cap is torque firmly depending on the size and capacity of the container. The torque helps secure the cap therefore making sure the cap sealed properly.
- Once the sealing cools down, the bottle should be set to be shipped. Wad sealing machine can be purchased depending upon their capability to secure the product.
“If your product is filled inside plastic bottle, jar and glass bottle, No matter what shape & size we will seal it for you- Sigma CapSeal”
